Zebra 105SL Specifications Page 94
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Page 4-8 105SL Maintenance Manual 32056L Rev. 2 12/4/01
SECTION 4 PREVENTIVE AND CORRECTIVE MAINTENANCE
WARNING:
UNLESS INDICATED OTHERWISE, TURN PRINTER POWER OFF AND
DISCONNECT THE PRINTER FROM THE POWER SOURCE BEFORE
PERFORMING THE FOLLOWING MAINTENANCE PROCEDURES.
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The printer identification label on the rear of the unit identifies the configuration of the printer.
The format of the Configuration Number is as follows:
10500-1
XXX-XXXX
This section of the manual covers all the variables of two major configurations. The significant
differences between configurations are denoted by the first digit of the second group of
numbers. If that digit is a zero (0) or one (1), the 105SL is equipped with a 25-pin serial
interface connector, has a black main frame, and has separate AC and DC power supplies. If
that digit is a two (2) or three (3), the 105SL is equipped with a 9-pin serial interface connector,
has a silver main frame, and has an integrated AC/DC power supply.
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Refer to Figure 4-3 to familiarize yourself with the external parts of the printer.
Figure 4-3. External Printer Components
POWER
TAKE LABEL
ERROR
CHECK RIBBON
CANCEL
FEED
PAPER OUT
PAUSE
DATA
PREVIOUS
NEXT/SAVE
SETUP/EXIT
Media Cover
(Right Hand Side)
Electronics Cover
(Left Hand Side)
Power Switch
AC Power Cord
Connection
Front
of
Printer
Control
Panel
Right
Left
Screws
Rear
DB-25 Serial
Interface
Connector
Parallel
Interface
Connector
- =HEUD6/ 1
- 7$%/(2)&217(176 3
- /,672)7$%/(6 12
- 6(&7,21 13
- 6&23( 14
- 63(&,),&$7,216 17
- Adjustment 20
- Attaching Screws 20
- Available 21
- 6(&7,21 23
- 23(5$7,2129(59,(: 23
- )URQW3DQHO.H\V 24
- )URQW3DQHO,QGLFDWRUV 25
- 32:(5&25' 26
- (OHFWULFDO5HTXLUHPHQWV 26
- &DEOH5HTXLUHPHQWV 26
- 9$&$SSOLFDWLRQV 26
- 9$&$SSOLFDWLRQV 26
- DB-9 to DB-25 Adapter 28
- RS-422/RS-485 Adapter 28
- &RPPXQLFDWLRQ%XIIHU 29
- SECTION 2 OPERATION OVERVIEW 30
- &RPPXQLFDWLRQ&RGH 32
- 3DUDOOHO3RUW&RQQHFWRU 33
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- /2$',1*0(',$ 35
- 7HDU2II0RGH 35
- 3HHO0RGH 36
- &XWWHU0RGH 39
- )DQIROG0HGLD/RDGLQJ 40
- 5LEERQ/RDGLQJ 41
- ″ (150–300 mm) long from the 42
- 5LEERQ5HPRYDO 43
- 7UDQVPLVVLYH6HQVRU 44
- %ODFN0DUN6HQVRU 45
- 6(77,1*837+(62)7:$5( 45
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- &RQILJXUDWLRQ 48
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- 6(77,1*35,173$5$0(7(56 49
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- 6HOHFWLQJWKH3ULQW0HWKRG 52
- 6HWWLQJWKH3ULQW:LGWK 52
- /,67,1*35,17(5,1)250$7,21 54
- /LVW)RQWV 54
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- /LVW)RUPDWV 55
- /LVW6HWXS 55
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- ,QLWLDOL]H)ODVK0HPRU\ 56
- 6HQVRU3URILOH 57
- 6HWWLQJWKH%DXG5DWH 59
- 6HWWLQJWKH'DWD%LWV 59
- 6HWWLQJWKH3DULW\ 59
- 6HWWLQJWKH6WRS%LWV 60
- 6HWWLQJWKH+RVW+DQGVKDNH 60
- 6HWWLQJWKH3URWRFRO 60
- 6HWWLQJWKH1HWZRUN,' 61
- 6HOHFWLQJ=3/0RGH 63
- 0HGLD3RZHU8S 63
- +HDG&ORVH 64
- /$%(/326,7,21,1*3$5$0(7(56 64
- %DFNIHHG6HTXHQFH 64
- 6HWWLQJWKH/HIW3RVLWLRQ 65
- 35,17,1*&21752/6 67
- ,35HVROXWLRQ 68
- ,3$GGUHVV 68
- 6XEQHW0DVN 69
- 'HIDXOW*DWHZD\ 69
- /DQJXDJH 69
- 6(&7,21 71
- 7528%/(6+227,1* 71
- 35,17(56(/)7(676 73
- ″ per second 75
- DB-9 Connector (Solder Side) 78
- SECTION 3 TROUBLESHOOTING 80
- EEPROM CHECKSUM 82
- 6(&7,21 87
- 35(9(17,9(0$,17(1$1&( 90
- &OHDQLQJWKH3ULQWKHDG 91
- 7HVW(TXLSPHQW5HTXLUHG 93
- 3ULQWHU3DUWVDQG/RFDWLRQV 94
- DC POWER PCB 95
- AC POWER 95
- MAIN LOGIC PCB 95
- CAUTION: 100
- Power Entry 101
- WARNING: 103
- PREVIOUS 105
- NEXT/SAVE 105
- 3ULQWKHDG5HSODFHPHQW 113
- 3ULQWKHDG$GMXVWPHQWV 116
- 6WULS3ODWH$GMXVWPHQW 121
- 'DUNQHVV$GMXVWPHQW 121
- Lower Media Sensor 122
- 0HGLD7UDFNLQJ$GMXVWPHQW 123
- ″ (51 mm) per second 125
- 3ODWHQ5ROOHU5HSODFHPHQW 130
- /RZHU3HHO5ROOHU 132
- /&'$VVHPEO\ 136
- 0HGLD6XSSO\+DQJHU 137
- Mounting 138
- $&3RZHU)XVH5HSODFHPHQW 139
- &XWWHU&RPSRQHQWV 142
- m) is achieved 149
- 3ODWHQ3XOOH\5HSODFHPHQW 152
- Linen Thread 154
- Media Sensor 155
- 5HDU3DQHO5HSODFHPHQW 160
- SETUP/EXIT 163
- Set Screws 166
- 5HZLQG3ODWH5HSODFHPHQW 168
- Rewind Plate 169
- Adjustable 169
- Hook Plate 169
- Wire Tie 171
- Printhead 172
- 7DNH/DEHO6HQVRU5HSODFHPHQW 173
- Detail A 176
- %ODFN0DUN6HQVRU5HSODFHPHQW 178
- 0HGLD&RYHU5HSODFHPHQW 179
- 6(&7,21 181
- /,672)),*85(6 183
- † Nut, Thumb 6-32 x 0.50 2 184
- † 6FUHZ[ 1 186
- Upper Media Sensor 187
- Sub Assembly 187
- † Standoff, 4-40 Hex 2 188
- †† Washer, Lock #4 2 188
- SECTION 5 189
- HIGH VOLTAGE 191
- † Screw, 6-32 x 0.25 11 192
- †† Plate, Washer 1 192
- XXXXXXXXXXXXXX R=XXXX 193
- XXXXXXXXXXX 193
- † . Screw, 8-32 x 0.375 2 194
- §§ . Screw, 6-32 x 0.18 2 198
- Figure 5-12. Power Supplies 204
- § . . Screw, 6-32 x 0.37 2 206
- § . Washer, Wave 1 208
- Table 5-16. Cutter Option 210
- 6(&7,21 215
- 237,21.,76 215
- ,QVWDOODWLRQ 216
- OPTION KITS SECTION 6 217
- SECTION 6 OPTION KITS 220
- AC Power 233
- On/Off Switch 233
- Cable Connection 233
- Ribbon Cable 235
- Data Cable 235
- Connector 235
- Interface 237
- &877(5237,21 243
- 3URGXFW6XSSRUW6HUYLFHV 245
- 5 HJ L RQD O6D OHV2 IILFHV 246
- 3U RGXFW6XSSR UW6HUYLFHV 246
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