Zebra 105SL Specifications Page 208
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- Table of contents
- TROUBLESHOOTING
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Page 5-28 105SL Maintenance Manual 32056L Rev. 2 12/4/01
SECTION 5 MAINTENANCE AND ASSEMBLY DRAWINGS
*Only available in quantities of 25 as Part Number HW30393-006
**Only available in quantities of 25 as Part Number HW40193
†Only available in quantities of 50 as Part Number HW30392-004
††Only available in quantities of 100 as Part Number HW07435
‡Only available in quantities of 25 as Part Number HW30118
‡‡Only available in quantities of 25 as Part Number HW30114
§Only available in quantities of 25 as Part Number HW30115
§§Only available in quantities of 50 as Part Number HW30041-7
Table 5-15. Media Rewind Option
Item Part Number Description Qty
Ref 33181 Kit, Option Media Rewind
1 . Screw, 8-32, Socket Head Cap 3
2 . Washer, Flat 0.406 x 0.172 x 0.048 6
3 . Lower Platen Roller (See Pages 5-12 & 5-13 for Platen Roller Kits) 1
4 22004-1 .Spacer 1
5 . Bearing, Flanged 2
6 02252 .C-Ring 1
7 40019 . Plate, Roller Adjust 1
8 † . Screw, 6-32 x 0.18 3
9 40055RM . Media Rewind Spindle 1
10 47062-2 . . Hook, Rewind 1
11 . . Assembly, Bearing Housing 1
12 46609-4M
. Assembly, Lower Take Label Sensor (Black/Red Wires)
1
. Assembly, Upper Take Label Sensor (Green/Yellow Wires)
13 †† . Screw, 6-32 x 0.37 2
14 . RTU/MTU Pulley. (See Pages 5-18 & 5-19 for Spindle Kits) 1
15 ‡ .E-Ring 1
16 .Spacer 1
17 ‡‡ . Washer, Flat 0.76 x 0.51 x 0.03 1
18 § . Washer, Wave 1
19 45189-2 . Belt, Rewind Drive 1
20 30265 .Pulley, Idler 1
21 30207 . Shaft, Idler 1
22
30257 . Pulley, Rewind (12 Dot/mm) 1
. Pulley, Rewind (8 Dot/mm) 1
23 40383RM . Assembly, Std. Rewind Plate 1
24 11301 . Wrench, Long Hex Allen, 7/64" 1
N/S §§ . Washer, Felt 1-5/8 x 1-7/32 x 0.093 (Inside Spindle Assembly) 2
N/S ¶ Kit, Spindle Felt Pads for all Spindles
N/S - Not Shown
¶Contains: 1 01889 2 oz. Bottle of Silicone Oil
2 30041-1 Washer, Felt 11/4” x 19/32” x 3/32”
2 30041-2 Washer, Felt 21/4” x 19/32” x 3/32”
2 30041-3 Washer, Felt 7/8” x 5/8” x 3/32”
1 30041-4 Washer, Felt 29/32” x 1/2” x 3/32”
1 30041-5 Washer, Felt 7/8” x 13/32” x 3/32”
1 30041-6 Washer, Felt 13/16” x 13/32” x 3/32”
2 30041-7 Washer, Felt 15/8” x 17/32” x 0.093”
1 30042 Spring, Torsion 0.739 x 0.805
Bold = Part available for purchase
Light italic = Part not available for purchase, listed and shown for reference only
- =HEUD6/ 1
- 7$%/(2)&217(176 3
- /,672)7$%/(6 12
- 6(&7,21 13
- 6&23( 14
- 63(&,),&$7,216 17
- Adjustment 20
- Attaching Screws 20
- Available 21
- 6(&7,21 23
- 23(5$7,2129(59,(: 23
- )URQW3DQHO.H\V 24
- )URQW3DQHO,QGLFDWRUV 25
- 32:(5&25' 26
- (OHFWULFDO5HTXLUHPHQWV 26
- &DEOH5HTXLUHPHQWV 26
- 9$&$SSOLFDWLRQV 26
- 9$&$SSOLFDWLRQV 26
- DB-9 to DB-25 Adapter 28
- RS-422/RS-485 Adapter 28
- &RPPXQLFDWLRQ%XIIHU 29
- SECTION 2 OPERATION OVERVIEW 30
- &RPPXQLFDWLRQ&RGH 32
- 3DUDOOHO3RUW&RQQHFWRU 33
- 2SWLRQDO,QWHUIDFH%RDUGV 33
- /2$',1*0(',$ 35
- 7HDU2II0RGH 35
- 3HHO0RGH 36
- &XWWHU0RGH 39
- )DQIROG0HGLD/RDGLQJ 40
- 5LEERQ/RDGLQJ 41
- ″ (150–300 mm) long from the 42
- 5LEERQ5HPRYDO 43
- 7UDQVPLVVLYH6HQVRU 44
- %ODFN0DUN6HQVRU 45
- 6(77,1*837+(62)7:$5( 45
- ,1,7,$/32:(583 46
- &$/,%5$7,21 46
- &RQILJXUDWLRQ 48
- (QWHULQJWKH6HWXS0RGH 48
- /HDYLQJWKH6HWXS0RGH 49
- 6(77,1*35,173$5$0(7(56 49
- 6HWWLQJ'DUNQHVV 49
- 6HWWLQJWKH7HDU2II3RVLWLRQ 50
- 6HOHFWLQJWKH3ULQW0RGH 51
- 6HOHFWLQJWKH0HGLD7\SH 51
- 6HOHFWLQJWKH6HQVRU7\SH 51
- 6HOHFWLQJWKH3ULQW0HWKRG 52
- 6HWWLQJWKH3ULQW:LGWK 52
- /,67,1*35,17(5,1)250$7,21 54
- /LVW)RQWV 54
- /LVW%DU&RGHV 54
- /LVW,PDJHV 54
- /LVW)RUPDWV 55
- /LVW6HWXS 55
- /LVW$OO 55
- ,QLWLDOL]H&DUG 55
- ,QLWLDOL]H)ODVK0HPRU\ 56
- 6HQVRU3URILOH 57
- 6HWWLQJWKH%DXG5DWH 59
- 6HWWLQJWKH'DWD%LWV 59
- 6HWWLQJWKH3DULW\ 59
- 6HWWLQJWKH6WRS%LWV 60
- 6HWWLQJWKH+RVW+DQGVKDNH 60
- 6HWWLQJWKH3URWRFRO 60
- 6HWWLQJWKH1HWZRUN,' 61
- 6HOHFWLQJ=3/0RGH 63
- 0HGLD3RZHU8S 63
- +HDG&ORVH 64
- /$%(/326,7,21,1*3$5$0(7(56 64
- %DFNIHHG6HTXHQFH 64
- 6HWWLQJWKH/HIW3RVLWLRQ 65
- 35,17,1*&21752/6 67
- ,35HVROXWLRQ 68
- ,3$GGUHVV 68
- 6XEQHW0DVN 69
- 'HIDXOW*DWHZD\ 69
- /DQJXDJH 69
- 6(&7,21 71
- 7528%/(6+227,1* 71
- 35,17(56(/)7(676 73
- ″ per second 75
- DB-9 Connector (Solder Side) 78
- SECTION 3 TROUBLESHOOTING 80
- EEPROM CHECKSUM 82
- 6(&7,21 87
- 35(9(17,9(0$,17(1$1&( 90
- &OHDQLQJWKH3ULQWKHDG 91
- 7HVW(TXLSPHQW5HTXLUHG 93
- 3ULQWHU3DUWVDQG/RFDWLRQV 94
- DC POWER PCB 95
- AC POWER 95
- MAIN LOGIC PCB 95
- CAUTION: 100
- Power Entry 101
- WARNING: 103
- PREVIOUS 105
- NEXT/SAVE 105
- 3ULQWKHDG5HSODFHPHQW 113
- 3ULQWKHDG$GMXVWPHQWV 116
- 6WULS3ODWH$GMXVWPHQW 121
- 'DUNQHVV$GMXVWPHQW 121
- Lower Media Sensor 122
- 0HGLD7UDFNLQJ$GMXVWPHQW 123
- ″ (51 mm) per second 125
- 3ODWHQ5ROOHU5HSODFHPHQW 130
- /RZHU3HHO5ROOHU 132
- /&'$VVHPEO\ 136
- 0HGLD6XSSO\+DQJHU 137
- Mounting 138
- $&3RZHU)XVH5HSODFHPHQW 139
- &XWWHU&RPSRQHQWV 142
- m) is achieved 149
- 3ODWHQ3XOOH\5HSODFHPHQW 152
- Linen Thread 154
- Media Sensor 155
- 5HDU3DQHO5HSODFHPHQW 160
- SETUP/EXIT 163
- Set Screws 166
- 5HZLQG3ODWH5HSODFHPHQW 168
- Rewind Plate 169
- Adjustable 169
- Hook Plate 169
- Wire Tie 171
- Printhead 172
- 7DNH/DEHO6HQVRU5HSODFHPHQW 173
- Detail A 176
- %ODFN0DUN6HQVRU5HSODFHPHQW 178
- 0HGLD&RYHU5HSODFHPHQW 179
- 6(&7,21 181
- /,672)),*85(6 183
- † Nut, Thumb 6-32 x 0.50 2 184
- † 6FUHZ[ 1 186
- Upper Media Sensor 187
- Sub Assembly 187
- † Standoff, 4-40 Hex 2 188
- †† Washer, Lock #4 2 188
- SECTION 5 189
- HIGH VOLTAGE 191
- † Screw, 6-32 x 0.25 11 192
- †† Plate, Washer 1 192
- XXXXXXXXXXXXXX R=XXXX 193
- XXXXXXXXXXX 193
- † . Screw, 8-32 x 0.375 2 194
- §§ . Screw, 6-32 x 0.18 2 198
- Figure 5-12. Power Supplies 204
- § . . Screw, 6-32 x 0.37 2 206
- § . Washer, Wave 1 208
- Table 5-16. Cutter Option 210
- 6(&7,21 215
- 237,21.,76 215
- ,QVWDOODWLRQ 216
- OPTION KITS SECTION 6 217
- SECTION 6 OPTION KITS 220
- AC Power 233
- On/Off Switch 233
- Cable Connection 233
- Ribbon Cable 235
- Data Cable 235
- Connector 235
- Interface 237
- &877(5237,21 243
- 3URGXFW6XSSRUW6HUYLFHV 245
- 5 HJ L RQD O6D OHV2 IILFHV 246
- 3U RGXFW6XSSR UW6HUYLFHV 246
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