Zebra XiIII Series User Manual

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Customer Order # 11992L
Manufacturer Part # 11992LB Rev. 2
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Summary of Contents

Page 1 - >kNÂ@Ì;/kÂkÅ

>kNÂ@Ì;/kÂkÅ3Åk¿ÅÌ×bkCustomer Order # 11992LManufacturer Part # 11992LB Rev. 2

Page 2

2Zebra XiIII-Series User’s Guide8QSDFNLQJDQG,QVSHFWLRQCarefully unpack and inspect the printer for possible damage incurred during shipment.• Check

Page 3

92 Zebra XiIII-Series User’s Guide3RZHU/LQH&RUG6SHFLILFDWLRQV• The overall length must be less than 9.8 feet (3.0 meters).• It must be rated fo

Page 4

Zebra XiIII-Series User’s Guide 93®®lcà3ULQWHU,QWHUIDFH7HFKQLFDO,QIRUPDWLRQ5656566HULDO'DWD3RUWThe connections for these s

Page 5 - 2AOlÍyÍÏlÏÆ

94 Zebra XiIII-Series User’s GuideFigure 39RS-232 InterconnectionsThe printer is configured as Data Terminal Equipment (DTE).Figure 39 illustrates the

Page 6

Zebra XiIII-Series User’s Guide 95Figure 40When the printer is connected via its RS-232 interface to Data Communication Equipment (DCE) such as a mode

Page 7

96 Zebra XiIII-Series User’s GuideFigure 42RS-422/RS-485 InterconnectionsThe printer may be connected to a host computer by either an RS-422 or an RS-

Page 8

Zebra XiIII-Series User’s Guide 973DUDOOHO'DWD3RUWA standard 36-pin parallel connector is available at the rear of the printer for connection t

Page 9 - ÏÃcØYÏ

98 Zebra XiIII-Series User’s Guide

Page 10 - 8QSDFNLQJDQG,QVSHFWLRQ

Zebra XiIII-Series User’s Guide 99AAdjustmentsLower Media Sensor, 12Media Sensor Position, 74Printhead Pressure, 74Toggle Positioning, 73Upper Media S

Page 11 - 3RZHU&RUG

100 Zebra XiIII-Series User’s GuideOOperator ControlsFront Panel Display, 24Front Panel Keys, 25Front Panel Lights, 26Front Panel, 14POWER Switch, 14,

Page 13 - AOÃAÏÍÏlÍ-ÃÏlÃ

Zebra XiIII-Series User’s Guide 30HGLDDQG5LEERQ5HTXLUHPHQWVSince print quality is affected by media and ribbon, printing speeds, and printer opera

Page 14 - 7\SHVRI0HGLD

2Zebra XiIII-Series User’s GuideTo qualify for this warranty, the printhead must be returned to the factory or to an authorized service center. Custo

Page 15 - &RQWLQXRXV0HGLD

Zebra XiIII-Series User’s Guide 3:DUUDQW\([FOXVLRQV&RQGLWLRQV6WDWHPHQWThe warranties provided above are the only warranties applicable. No o

Page 16 - &KRRVLQJWKH3ULQW0RGH

4Zebra XiIII-Series User’s Guide

Page 17 - /RDGLQJWKH0HGLD

Zebra XiIII-Series User’s Guide 1ZebraLink License Agreement Printer Software and Firmware License Agreement YOU SHOULD CAREFULLY READ THE FOLLOWING

Page 18 - 3RVLWLRQLQJWKH0HGLD6HQVRUV

2Zebra XiIII-Series User’s Guide• Rental. You may not rent or lease or lend the SOFTWARE or FIRMWARE.• Support Services. ZEBRA may provide you with s

Page 19

Zebra XiIII-Series User’s Guide 37. EXPORT RESTRICTIONS. You agree that you will not export or re-export the SOFTWARE and/or FIRMWARE, any part thereo

Page 21 - /RDGLQJWKH5LEERQ

4Zebra XiIII-Series User’s Guide3ULQWHU$QDWRP\Figure 1 outlines the basic components of your printer. However, depending on the options you have

Page 22 - 2SHUDWRU&RQWUROV

Zebra XiIII-Series User’s Guide 5AOÃAÏÍÏlÍ-ÃÏlÃThis chapter of the user’s guide is so important that we’ve printed it on a different color pa

Page 23 - &RQILJXULQJWKH3ULQWHU

6Zebra XiIII-Series User’s Guide7\SHVRI0HGLD1RQ&RQWLQXRXV:HE0HGLDNon-continuous web media (refer to Figure 2) refers to individual labels tha

Page 24

Zebra XiIII-Series User’s Guide 71RQ&RQWLQXRXV%ODFN0DUN0HGLDNon-continuous black mark media has black marks printed on the back that indicate

Page 25

8Zebra XiIII-Series User’s Guide&KRRVLQJWKH3ULQW0RGH•In Tear-Off mode, each label (or a strip of labels) can be torn off after it is printed.•I

Page 26

Zebra XiIII-Series User’s Guide 9/RDGLQJWKH0HGLDFigure 5 illustrates one method of media loading. For more detailed instructions, as well as inform

Page 27 - 3ULQWLQJD7HVW/DEHO

10 Zebra XiIII-Series User’s Guide3RVLWLRQLQJWKH0HGLD6HQVRUVThe correct positioning of the media sensors is important — it can make the difference

Page 28

Zebra XiIII-Series User’s Guide 11$GMXVWLQJWKH8SSHU0HGLD6HQVRURefer to Figure 6. (For clarity, not all printer parts are shown.)1. Remove the rib

Page 29 - ÆÏAOÆÍØYAÏ

ii Zebra XiIII-Series User’s Guide3URSULHWDU\6WDWHPHQWThis manual contains proprietary information of Zebra Technologies Corporation. It is intended

Page 30 - &DEOLQJ5HTXLUHPHQWV

12 Zebra XiIII-Series User’s Guide$GMXVWLQJWKH/RZHU0HGLD6HQVRUPosition the lower media sensor (refer to Figure 7) by sliding it in its slot until

Page 31 - -ÃÏlÃÍAÆYÆ

Zebra XiIII-Series User’s Guide 13/RDGLQJWKH5LEERQTo load the ribbon, refer to Figure 8 (for the 90XiIII, 96XiIII, and 140XiIII) and Figure 9 (for t

Page 32 - )URQW3DQHO'LVSOD\

14 Zebra XiIII-Series User’s Guide2SHUDWRU&RQWUROV32:(56ZLWFKThe POWER switch is located at the back of the printer above the power cord and fus

Page 33 - )URQW3DQHO.H\V

Zebra XiIII-Series User’s Guide 15&RQILJXULQJWKH3ULQWHUThe configuration procedure in the next table contains the information you need to get yo

Page 35 - 5ROO0HGLD/RDGLQJ

Zebra XiIII-Series User’s Guide 170HGLDDQG5LEERQ&DOLEUDWLRQNOTE: All steps must be performed in the following procedure, even if only one sens

Page 36 - 3HHO2II0RGH

18 Zebra XiIII-Series User’s Guide5. Press the RIGHT BLACK OVAL key. The front panel display shows “REMOVE RIBBON CANCEL CONTINUE.”6. Either remove t

Page 37 - Figure 17

Zebra XiIII-Series User’s Guide 193ULQWLQJD7HVW/DEHOTo print a test label:1. Turn off the printer.2. Press and hold the CANCEL key while turning on

Page 38

20 Zebra XiIII-Series User’s Guide

Page 39

Zebra XiIII-Series User’s Guide 21ÆÏAOÆÍØYAÏ6\VWHP&RQVLGHUDWLRQV,QWHUIDFHVThe method of interfacing this printer to a data source

Page 40 - &XWWHU0RGH

Zebra XiIII-Series User’s Guide iii

Page 41

22 Zebra XiIII-Series User’s GuideWhen communicating via the parallel port (refer to Figure 14), the previously mentioned parameters are not consider

Page 42

Zebra XiIII-Series User’s Guide 23-ÃÏlÃÍAÆYÆ2SHUDWRU&RQWUROVThis section discusses the functions of the various controls and indicators on th

Page 43 - )DQIROG0HGLD/RDGLQJ

24 Zebra XiIII-Series User’s Guide)URQW3DQHO'LVSOD\The front panel display (as shown in Figure 15) communicates operational status and programm

Page 44 - Figure 22

Zebra XiIII-Series User’s Guide 25)URQW3DQHO.H\VKey FunctionStarts and stops the printing process.• If the printer is not printing: no printing ca

Page 45

26 Zebra XiIII-Series User’s Guide)URQW3DQHO/LJKWVNOTE: If two operating conditions occur simultaneously (for example, one that causes a light to

Page 46 - 5LEERQ/RDGLQJ

Zebra XiIII-Series User’s Guide 275ROO0HGLD/RDGLQJNOTE: A calibration must be performed when media and ribbon (if used) are first installed in the

Page 47

28 Zebra XiIII-Series User’s Guide3HHO2II0RGHRefer to Figure 17.1. Remove the rewind plate from the front of the printer (if installed). Store it

Page 48 - 5LEERQ5HPRYDO

Zebra XiIII-Series User’s Guide 29Figure 17

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30 Zebra XiIII-Series User’s Guide5HZLQG0RGHIRU3ULQWHUV:LWKRXWWKH&XWWHU2SWLRQNOTE: Rewind option required.Refer to Figure 18.1. Remove t

Page 50

Zebra XiIII-Series User’s Guide 31Before closing the printhead, make sure:• The media is positioned against the inside guides.• The media is taut and

Page 51 - /HDYLQJWKH6HWXS0RGH

iv Zebra XiIII-Series User’s Guide

Page 52

32 Zebra XiIII-Series User’s Guide&XWWHU0RGHNOTE: Cutter option required.Refer to Figure 19.1. Open the printhead.2. Slide the media guide and m

Page 53

Zebra XiIII-Series User’s Guide 335HZLQG0RGHIRU3ULQWHUV:LWKWKH&XWWHU2SWLRQNOTE: Cutter and rewind options required.Refer to Figure 20.1.

Page 54

34 Zebra XiIII-Series User’s GuideBefore closing the printhead, make sure:• The media is positioned against the inside guides.• The media is taut and

Page 55

Zebra XiIII-Series User’s Guide 35)DQIROG0HGLD/RDGLQJNOTE: A calibration must be performed when media and ribbon (if used) are first installed in t

Page 56 - Action/Explanation

36 Zebra XiIII-Series User’s GuideFigure 21Figure 22

Page 57 - Figure 26

Zebra XiIII-Series User’s Guide 375HPRYLQJWKH/DEHO%DFNLQJ0DWHULDOSince the rewind spindle holds the backing from a standard-size media roll, we re

Page 58

38 Zebra XiIII-Series User’s Guide5LEERQ/RDGLQJTo load ribbon, refer to Figure 23 (for the 90XiIII, 96XiIII, and 140XiIII) and Figure 24 (for the 170

Page 59

Zebra XiIII-Series User’s Guide 397. Before wrapping the ribbon around the take-up spindle, ensure that the arrow on the knob aligns with the indented

Page 60

40 Zebra XiIII-Series User’s Guide5LEERQ5HPRYDORefer to Figure 25.1. Break the ribbon as close to the ribbon take-up spindle as possible.2. While hol

Page 61

Zebra XiIII-Series User’s Guide 41yØÃAÏAfter you have installed the media and ribbon and the Power-On Self Test (POST) is complete, the front

Page 62

Zebra XiIII-Series User’s Guide v2AOlÍyÍÏlÏÆÏÃcØYÏ ³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³¦Hello! ...

Page 63

42 Zebra XiIII-Series User’s Guide&KDQJLQJ3DVVZRUG3URWHFWHG3DUDPHWHUVCertain parameters are password-protected by factory default. CAUTION: Do

Page 64

Zebra XiIII-Series User’s Guide 43/HDYLQJWKH6HWXS0RGHYou can leave the program mode at any time by pressing the SETUP/EXIT key. The “SAVE CHANGES

Page 65

44 Zebra XiIII-Series User’s Guide&RQILJXUDWLRQDQG&DOLEUDWLRQ6HTXHQFHPress Display Shows Action/Explanation— PRINTER READY Normal printer

Page 66

Zebra XiIII-Series User’s Guide 45Press Display Shows Action/ExplanationMEDIA TYPESetting Media Type: Press the RIGHT or LEFT BLACK OVAL key to displ

Page 67

46 Zebra XiIII-Series User’s GuidePress Display Shows Action/ExplanationPRINT WIDTH Setting Print Width: Press the RIGHT BLACK OVAL key to increase t

Page 68

Zebra XiIII-Series User’s Guide 47Listing Printer InformationPress Display Shows Action/ExplanationLIST FONTSList Fonts: Press the RIGHT BLACK OVAL k

Page 69

48 Zebra XiIII-Series User’s GuidePress Display ShowsAction/ExplanationINITIALIZE CARDInitialize Memory CardCAUTION: Perform this operation only when

Page 70

Zebra XiIII-Series User’s Guide 49Figure 26Media and Ribbon Sensor CalibrationNOTE: Before you begin this procedure, make sure that the maximum lengt

Page 71 - /ØÏlÍAÃlÍAcÍcØÆÏlÏ

50 Zebra XiIII-Series User’s GuidePress Display Shows Action/ExplanationMEDIA AND RIBBON CALIBRATEMedia and Ribbon Sensor Sensitivity: Press NEXT/SAV

Page 72 - &OHDQLQJWKH,QWHULRU

Zebra XiIII-Series User’s Guide 51Setting Communication ParametersCommunication parameters must be set correctly for the printer to communicate with t

Page 73

vi Zebra XiIII-Series User’s GuideÆÏAOÆÍØYAÏ ³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³³Ö¦System Considerations ...

Page 74 - Preventive Maintenance

52 Zebra XiIII-Series User’s GuidePress Display Shows Action/ExplanationPARITYSetting Parity: Press the RIGHT or LEFT BLACK OVAL key to display other

Page 75

Zebra XiIII-Series User’s Guide 53Press Display Shows Action/ExplanationNETWORK IDSetting Network ID: Press the LEFT BLACK OVAL key to move to the ne

Page 76

54 Zebra XiIII-Series User’s GuideSelecting Prefix and Delimiter Characters Prefix and delimiter characters are 2-digit hex values used within the ZPL

Page 77 - &OHDQLQJWKH6QDS3ODWH

Zebra XiIII-Series User’s Guide 55Selecting ZPL ModePress Display Shows Action/ExplanationZPL MODESelecting ZPL Mode: Press the RIGHT or LEFT BLACK O

Page 78 - Figure 29

56 Zebra XiIII-Series User’s GuideLabel Positioning ParametersPress Display Shows Action/ExplanationBACKFEEDBackfeed Sequence: Press the RIGHT or LEF

Page 79 - )XVH5HSODFHPHQW

Zebra XiIII-Series User’s Guide 57Press Display Shows Action/ExplanationHEAD TEST COUNTSetting the Head Test Count: Press the LEFT BLACK OVAL key to

Page 80

58 Zebra XiIII-Series User’s GuidePress Display Shows Action/ExplanationAPPLICATOR PORTSetting the Applicator Port: Press the RIGHT or LEFT BLACK OVA

Page 81 - $GMXVWPHQWV

Zebra XiIII-Series User’s Guide 59Press Display Shows Action/ExplanationSTART PRINT SIGStart Print Signal: Press the RIGHT or LEFT BLACK OVAL key to

Page 82 - 3ULQWKHDG3UHVVXUH$GMXVWPHQW

60 Zebra XiIII-Series User’s Guide* Real Time Clock option requiredPress Display ShowsAction/ExplanationLCD ADJUSTLCD Display Adjustment: Press the L

Page 83 - 2ÃØOlÆÏ

Zebra XiIII-Series User’s Guide 61* ZebraNet® PrintServer II option requiredPress Display ShowsAction/ExplanationIP RESOLUTION*IP Resolution: Press t

Page 84 - :DUQLQJ+HDG7RR+RW

Zebra XiIII-Series User’s Guide viiLubrication...

Page 85 - 2XWRI0HPRU\

62 Zebra XiIII-Series User’s GuidePress Display Shows Action/ExplanationLANGUAGESelecting the Display Language: Press the RIGHT or LEFT BLACK OVAL ke

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Zebra XiIII-Series User’s Guide 63/ØÏlÍAÃlÍAcÍcØÆÏlÏ&OHDQLQJThe following table provides a brief cleaning schedule. Specific cleaning pr

Page 87

64 Zebra XiIII-Series User’s Guide&OHDQLQJWKH([WHULRUThe exterior surfaces of the printer may be cleaned with a lint-free cloth. Do not use har

Page 88 - Problem Solution

Zebra XiIII-Series User’s Guide 654. Rotate the platen roller and clean thoroughly with solvent and an applicator.5. Brush/vacuum any accumulated pape

Page 89 - 3ULQWHU'LDJQRVWLFV

66 Zebra XiIII-Series User’s GuideExtend the Life of Your Printhead With Save-A-Printhead Cleaning FilmC

Page 90 - CANCEL Key Self Test

Zebra XiIII-Series User’s Guide 67Avoid the Contributing Factors to Premature Printhead FailureAbrasion- Over time, the movement of media/ribbon acros

Page 91 - PAUSE Key Self Test

68 Zebra XiIII-Series User’s GuideHow to Use Save-a-Printhead Cleaning Film1. Remove power from the printer.2. Open the printhead, remove media and ri

Page 92 - FEED Key Self Test

Zebra XiIII-Series User’s Guide 69&OHDQLQJWKH6HQVRUVThe media, ribbon, and label available sensors should be cleaned on a regular basis to ensur

Page 93

70 Zebra XiIII-Series User’s GuideFigure 28Figure 29

Page 94

Zebra XiIII-Series User’s Guide 71&OHDQLQJWKH&XWWHU0RGXOH(For printers equipped with the optional cutter.)If labels are not being cut prope

Page 95 - 0®lYyYAÏÆ

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Page 96 - %DU&RGHV

72 Zebra XiIII-Series User’s Guide4. Snap the fuse holder back into position.5. Reconnect the power cord.NOTE: If the new fuse fails right away, the

Page 97 - *HQHUDO6SHFLILFDWLRQV

Zebra XiIII-Series User’s Guide 73$GMXVWPHQWV7RJJOH3RVLWLRQLQJBoth toggles should be positioned so that they provide even pressure on the media. The

Page 98 - 5LEERQ6SHFLILFDWLRQV

74 Zebra XiIII-Series User’s Guide3ULQWKHDG3UHVVXUH$GMXVWPHQWThis adjustment may be necessary if printing is too light on one side or if thick media

Page 99 - 0HGLD6SHFLILFDWLRQV

Zebra XiIII-Series User’s Guide 752ÃØOlÆÏ/('(UURU&RQGLWLRQVDQG:DUQLQJV(UURU&RQGLWLRQ5LEERQ2XW(UURU&RQGLWLRQ3DSHU2XW

Page 100

76 Zebra XiIII-Series User’s Guide(UURU&RQGLWLRQ+HDG2SHQ(UURU&RQGLWLRQ+HDG(OHPHQW%DG:DUQLQJ5LEERQ,Q:DUQLQJ+HDG7RR+RWProblem Soluti

Page 101 - ®®lcà

Zebra XiIII-Series User’s Guide 77:DUQLQJ+HDG&ROG:DUQLQJ&XWWHU-DPPHG2XWRI0HPRU\Problem SolutionThe printhead is under temperature.Conti

Page 102 - RS-232 Interconnections

78 Zebra XiIII-Series User’s Guide3ULQW4XDOLW\3UREOHPV*HQHUDO3ULQW4XDOLW\,VVXHV*UD\OLQHVRQEODQNODEHOVZLWKQRFRQVLVWHQWSDWWHUQ/LJKWFRQVLV

Page 103

Zebra XiIII-Series User’s Guide 79

Page 104

80 Zebra XiIII-Series User’s Guide$ODEHOIRUPDWZDVVHQWWRWKHSULQWHU6HYHUDOODEHOVSULQWWKHQWKHSULQWHUVNLSVPLVSODFHVPLVVHVRUGLVWRUW

Page 105 - 3DUDOOHO'DWD3RUW

Zebra XiIII-Series User’s Guide 813ULQWHU'LDJQRVWLFV3RZHU2Q6HOI7HVWA limited Power-On Self Test (POST) is performed automatically each time t

Page 106

Zebra XiIII-Series User’s Guide 1ÏÃcØYÏ+HOORThank you for purchasing this high-quality Zebra XiIII™-Series printer, manufactured by the industr

Page 107

82 Zebra XiIII-Series User’s GuideCANCEL Key Self TestThis self test prints a listing of the configuration parameters currently stored in the printer’

Page 108

Zebra XiIII-Series User’s Guide 83PAUSE Key Self TestThis self test can be used to provide the test labels required when making adjustments to the pri

Page 109

84 Zebra XiIII-Series User’s GuideFEED Key Self Test See Figure 35.1. Turn off the printer.2. Press and hold the FEED key while turning on the power.T

Page 110 - 6XSSOLHV3URGXFWV

Zebra XiIII-Series User’s Guide 85FEED Key and PAUSE Key Self Test 1. Turn off the printer.2. Press and hold the FEED and PAUSE keys while turning on

Page 111

86 Zebra XiIII-Series User’s Guide

Page 112

Zebra XiIII-Series User’s Guide 870®lYyYAÏÆNOTE: Printer specifications are subject to change without notice.0HGLD+DQGOLQJ• Tear-off mode: Lab

Page 113

88 Zebra XiIII-Series User’s Guide=HEUD3URJUDPPLQJ/DQJXDJH=3/,,%DU&RGHV• Downloadable graphics, scalable and bitmap fonts, and label forma

Page 114

Zebra XiIII-Series User’s Guide 89*HQHUDO6SHFLILFDWLRQVGeneral Specifications 90/96XiIII 140XiIII 170XiIII 220XiIIIHeight 15.5" 393.7 mm 15.5&qu

Page 115

90 Zebra XiIII-Series User’s Guide3ULQWLQJ6SHFLILFDWLRQV5LEERQ6SHFLILFDWLRQVPrinting Specifications 90XiIII 96XiIII 140XiIII 170XiIII 220XiIIIResolu

Page 116

Zebra XiIII-Series User’s Guide 910HGLD6SHFLILFDWLRQV* Media registration and minimum label length are affected by media type and width, ribbon type,

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