Zebra Z4M User Manual

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H-974
PAGE 1 OF 57
0808 IH-974
Customer order # 77965L
Manufacturer part # 77965LB Rev. 1
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1 2 3 4 5 6 ... 56 57

Summary of Contents

Page 1 - Customer order # 77965L

H-974PAGE 1 OF 57 0808 IH-974Customer order # 77965LManufacturer part # 77965LB Rev. 1

Page 2 - Printer Overview

H-974PAGE 10 OF 57 0808 IH-974Configuring the Software of Printer DriverMany printer settings may also be controlled by your printer’s driver or label

Page 3 - Calibrating the Printer

H-974PAGE 11 OF 57 0808 IH-974System ConsiderationsInterfacesThe method of interfacing this printer to a data source depends on thecommunication optio

Page 4 - Loading the Media

H-974PAGE 12 OF 57 0808 IH-974When communicating via the parallel port(refer to Figure 12), the previouslymentioned parameters are not considered.Refe

Page 5 - Positioning the Media Sensor

H-974PAGE 13 OF 57 0808 IH-974Front PanelThis section discusses the functions of the various controls and indicators on theprinter. The operator shoul

Page 6 - Figure 7

H-974PAGE 14 OF 57 0808 IH-974Front Panel Keys20 Zebra Z4M Printer User’s GuideKey FunctionFEEDForces the printer to feed one blank label each time th

Page 7 - Loading the Ribbon

H-974PAGE 15 OF 57 0808 IH-974Front Panel LightsZebra Z4M Printer User’s Guide 21Light Status IndicationPOWEROffThe printer is off or no power is appl

Page 8 - Operator Controls

H-974PAGE 16 OF 57 0808 IH-974Roll Media LoadingTear-Off ModeRefer to Figure 14.1. Press the printhead open lever. The printhead assembly springs up.2

Page 9 - Configuring the Printer

H-974PAGE 17 OF 57 0808 IH-974Cutter Mode(Cutter option required)Refer to Figure 15.1. Press the printhead open lever. The printhead assembly springs

Page 10 - Printing a Test Label

H-974PAGE 18 OF 57 0808 IH-974Value Peel-Off Mode(Value peel option required)Refer to Figure 16.1. Press the printhead open lever. The printhead assem

Page 11 - Establishing Communication

H-974PAGE 19 OF 57 0808 IH-974Power Peel-Off Mode(Power peel-off option required)Refer to Figure 17.1. Press the printhead open lever. The printhead a

Page 12 - Cabling Requirements

H-974PAGE 2 OF 57 0808 IH-974Printer OverviewDepending on the options you have selected, your printer may look slightly different.4 Zebra Z4M Printer

Page 13 - Printer Basics

H-974PAGE 20 OF 57 0808 IH-974Backing Removal1. Cut the backing material prior to where it winds onto the take-up spindle.2. Rotate the take-up spindl

Page 14 - Front Panel Keys

H-974PAGE 21 OF 57 0808 IH-974Power Rewind Mode(Power rewind option required)Refer to Figure 18.1. Press the printhead open lever. The printhead assem

Page 15 - Front Panel Lights

H-974PAGE 22 OF 57 0808 IH-974Media Removal1. Cut the media prior to where it winds onto the take-up spindle.2. Rotate the take-up spindle until the r

Page 16 - Roll Media Loading

H-974PAGE 23 OF 57 0808 IH-974Fanfold Media LoadingFanfold media feeds through either the bottom or rear access slot.Refer to Figure 19.1. Press the p

Page 17 - Figure 15

H-974PAGE 24 OF 57 0808 IH-974Zebra Z4M Printer User’s Guide 33PrintheadassemblyMedia supply guideMediasupplyhangerPrinthead open leverTransmissivesen

Page 18 - Figure 16

H-974PAGE 25 OF 57 0808 IH-974Ribbon LoadingNOTE: The ribbon supply spindle in your printer is a "dual tension"variety. Most applications re

Page 19 - 0808 IH-974

H-974PAGE 26 OF 57 0808 IH-974Zebra Z4M Printer User’s Guide 35Ribbonsupply spindleRibbon take-up spindlePrinthead open leverRibbonguide platePrinthea

Page 20 - Figure 17

H-974PAGE 27 OF 57 0808 IH-974After you have installed the media and ribbon and the power-on self test (POST) iscomplete, the front panel display will

Page 21 - PAGE 21 OF 57

H-974PAGE 28 OF 57 0808 IH-974Changing Password-Protected ParametersCertain parameters are password protected by factory default.NOTE: You have the op

Page 22 - Figure 18

H-974PAGE 29 OF 57 0808 IH-974Leaving the Setup ModeYou can leave the program mode at any time by pressing the SETUP/EXIT key. The“SAVE CHANGES” displ

Page 23 - Fanfold Media Loading

H-974PAGE 3 OF 57 0808 IH-974This chapter of the user’s guide is so important that we’ve printed it on a differentcolor paper! That way, it will be ea

Page 24 - PAGE 24 OF 57

H-974PAGE 30 OF 57 0808 IH-974Zebra Z4M Printer User’s Guide 41Display Shows Action/ExplanationPRINT MODESelecting Print Mode Press the INCREMENT (+)

Page 25 - Ribbon Loading

H-974PAGE 31 OF 57 0808 IH-97444 Zebra Z4M Printer User’s GuideDisplay Shows Action/ExplanationINITIALIZE CARDInitialize Memory CardCAUTION: Perform t

Page 26 - Ribbon Removal

H-974PAGE 32 OF 57 0808 IH-974Zebra Z4M Printer User’s Guide 45Media and Ribbon Sensor CalibrationPerforming the manual calibration procedure first re

Page 27 - Configuration

H-974PAGE 33 OF 57 0808 IH-974Zebra Z4M Printer User’s Guide 47Display Shows Action/ExplanationPARITYSetting Parity Press the INCREMENT (+) or DECREME

Page 28 - PAGE 28 OF 57

H-974PAGE 34 OF 57 0808 IH-974Zebra Z4M Printer User’s Guide 49Selecting Prefix and Delimiter CharactersPrefix and delimiter characters are 2-digit he

Page 29 - Leaving the Setup Mode

H-974PAGE 35 OF 57 0808 IH-97450 Zebra Z4M Printer User’s GuideSelecting ZPL ModeDisplay Shows Action/ExplanationZPL MODESelecting ZPL Mode Press the

Page 30 - PAGE 30 OF 57

H-974PAGE 36 OF 57 0808 IH-974Zebra Z4M Printer User’s Guide 51Label Positioning ParametersDisplay Shows Action/ExplanationBACKFEEDBackfeed Sequence P

Page 31 - Figure 22

H-974PAGE 37 OF 57 0808 IH-97452 Zebra Z4M Printer User’s GuideDisplay Shows Action/ExplanationWEB S.These parameters are automatically set during the

Page 32

H-974PAGE 38 OF 57 0808 IH-974Zebra Z4M Printer User’s Guide 53Display Shows Action/ExplanationIP RESOLUTION*IP Resolution Press the INCREMENT (+) or

Page 33 - PAGE 33 OF 57

H-974PAGE 39 OF 57 0808 IH-974Zebra Z4M Printer User’s Guide 43Listing Printer InformationDisplay Shows Action/ExplanationLIST FONTSList Fonts Press t

Page 34 - PAGE 34 OF 57

H-974PAGE 4 OF 57 0808 IH-974Loading the MediaFigure 6 illustrates one method of media loading. For more detailed instructions, aswell as information

Page 35 - PAGE 35 OF 57

H-974PAGE 40 OF 57 0808 IH-97454 Zebra Z4M Printer User’s GuideDisplay Shows Action/ExplanationLANGUAGESelecting the Display Language Press the INCREM

Page 36 - PAGE 36 OF 57

H-974PAGE 41 OF 57 0808 IH-974CleaningThis table provides a recommended cleaning schedule. Specific cleaning proceduresare provided on the following p

Page 37 - PAGE 37 OF 57

H-974PAGE 42 OF 57 0808 IH-974Cleaning the ExteriorThe exterior surfaces of the printer may be cleaned with a lint-free cloth. Do not useharsh or abra

Page 38 - * Option required

H-974PAGE 43 OF 57 0808 IH-974NOTE: If print quality has not improved after performing thisprocedure, try cleaning the printhead with Save-a-Printhead

Page 39 - PAGE 39 OF 57

H-974PAGE 44 OF 57 0808 IH-974Cleaning the Power Peel-Off Module(Power peel-off option required)Perform the following procedure if adhesive buildup be

Page 40 - PAGE 40 OF 57

H-974PAGE 45 OF 57 0808 IH-974Cleaning the Value Peel-Off Module(Value peel-off option required)Perform the following procedure if adhesive buildup be

Page 41 - Routine Care and Adjustments

H-974PAGE 46 OF 57 0808 IH-974Cleaning the Cutter Module(Cutter option required)WARNING!!! For personnel safety, ALWAYS turn off andunplug the printer

Page 42 - PAGE 42 OF 57

H-974PAGE 47 OF 57 0808 IH-974LubricationCAUTION! No lubricating agents of any kind should be used on thisprinter! Some commercially available lubrica

Page 43 - Figure 23

H-974PAGE 48 OF 57 0808 IH-974Printhead Pressure AdjustmentThis adjustment may be necessary if printing is too light on one side or if thick mediais u

Page 44 - PAGE 44 OF 57

H-974PAGE 49 OF 57 0808 IH-974Zebra Z4M Printer User’s Guide 63Pressure adjustmentdialsFigure 27Power Rewind Media Alignment(Power rewind option requi

Page 45 - PAGE 45 OF 57

H-974PAGE 5 OF 57 0808 IH-974Positioning the Media SensorThe correct positioning of the media sensor is important. It can make the differencebetween a

Page 46 - PAGE 46 OF 57

H-974PAGE 50 OF 57 0808 IH-974Zebra Z4M Printer User’s Guide 65PrintheadassemblyAdjustmentdialTake-upspindleFigure 28Fuse ReplacementA user-replaceabl

Page 47 - Lubrication

H-974PAGE 51 OF 57 0808 IH-974LCD Error Conditions and WarningsError condition RIBBON OUTError condition PAPER OUTZebra Z4M Printer User’s Guide 67Tro

Page 48 - Printhead Pressure Adjustment

H-974PAGE 52 OF 57 0808 IH-974Error condition HEAD OPENError condition RIBBON INWarning HEAD OVER TEMPWarning HEAD UNDER TEMP68 Zebra Z4M Printer User

Page 49 - Power Rewind Media Alignment

H-974PAGE 53 OF 57 0808 IH-974Error condition HEAD OPENError condition RIBBON INWarning HEAD OVER TEMPWarning HEAD UNDER TEMP68 Zebra Z4M Printer User

Page 50 - Fuse Replacement

H-974PAGE 54 OF 57 0808 IH-974Warning CUTTER JAMOUT OF MEMORY*Print Quality ProblemsGeneral print quality issuesZebra Z4M Printer User’s Guide 69Probl

Page 51 - Troubleshooting

H-974PAGE 55 OF 57 0808 IH-974Gray lines on blank labels with no consistent patternLight, consistent vertical lines running through all of the labelsI

Page 52 - Warning HEAD UNDER TEMP

H-974PAGE 56 OF 57 0808 IH-974CalibrationCommunications ProblemsA label format was sent to the printer but not recognized. The DATAlight does not flas

Page 53

A label format was sent to the printer. Several labels print, then theprinter skips, misplaces, misses, or distorts the image on the label.A label for

Page 54 - Print Quality Problems

H-974PAGE 6 OF 57 0808 IH-974Adjusting the Reflective SensorRefer to Figure 7.1. Open the printhead assembly by pressing the printhead open lever.2. L

Page 55 - Wrinkled ribbon

H-974PAGE 7 OF 57 0808 IH-974Transmissive SensorThe transmissive sensor is in a fixed position and enabled via the front panel (detailsin “SENSOR SELE

Page 56 - Communications Problems

H-974PAGE 8 OF 57 0808 IH-974Operator ControlsPOWER SwitchThe POWER switch is located at the back of the printer above the power cord. Turnon the prin

Page 57 - Problem Solution

H-974PAGE 9 OF 57 0808 IH-974Configuring the PrinterThe configuration procedure in the next table contains the information you need toget your printer

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