Zebra S4M manuals

Zebra S4M Specifications (404 pages)

Brand: Zebra | Category: Label printers | Size: 13.49 MB |

English

Table of contents

Maintenance Manual

1

List of Tables

10

List of Figures

11

Proprietary Statement

17

About This Document

19

Who Should Use This Document

20

Section Description

20

Contacts

21

Document Conventions

22

FEED button

23

CANCEL button

23

System Description

25

External View

26

Control Panel

27

FEED active

28

Right arrow active

28

FEED FEED

28

Appearance

29

Control Panel Lights

30

Printer Media Compartment

31

Printer Language Modes

32

Before You Begin

33

Handling the Printer

34

Select a Site for the Printer

35

Power Cord Specifications

36

Connector Locations

38

Types of Connections

39

Data Cable Requirements

41

Types of Media

42

Ribbon Overview

44

If ink from the

45

If the ribbon... Then

45

General Specifications

46

Agency Approvals

47

Printing Specifications

48

Media Specifications

49

Ribbon Specifications

50

Bar Codes

51

Standard Font Matrices

52

Load Media

56

6. Slide out the media guide

58

PAUSE to enable printing

59

Load Ribbon

60

Close the printhead assembly

62

Remove Used Ribbon

63

Adjust the Reflective Sensor

66

Adjust Printhead Pressure

68

Media Width

68

If the media... Then

69

Setup Mode

70

If you wish to... Then

70

PASSWORD and the number 0000

71

Printing Configuration Labels

74

To print a... Then

75

Select a Display Language

77

LABEL TOP

79

X FORMS ADJUST

79

Y FORMS ADJUST

79

PRINT SPEED

81

PRINT WIDTH

81

COMPAT. MODE

81

CONTROL CODES

81

RESOLUTION

82

Password Level 3 Parameters

83

MODULE B

84

PARALLEL COMM

84

PRINT PAGE

84

PRINT FORMAT

84

HOST HANDSHAKE

86

CONTROL CHAR

86

COMMAND CHAR

86

DELIM. CHAR

87

CHANGE RTC DATE

87

ZPL OVERRIDE

89

EPL OVERRIDE

89

ZebraNet

93

CHANGE GATEWAY

94

OBTAIN IP ADDRESS

94

CHANGE IP PROTOCOL

94

AUTO SELECT is selected

94

Password Level 4 Parameters

95

FEED to cause the

96

LANGUAGE

97

Manufacturing Menu Parameters

98

To print labels:

99

SENSOR PROFILE

100

DARKNESS

101

TEAR OFF

101

MEDIA TYPE

102

SENSOR SELECT

102

LCD ADJUST

103

Parameter Explanation

104

To modify this parameter:

104

Operations

105

Control Panel LCD Display

105

Troubleshooting

107

The Americas

108

Asia Pacific

108

Troubleshooting Checklists

109

LCD Error Messages

110

LCD Display/

110

Printer Condition

110

RIBBON) is likely too

110

HEAD COLD

112

HEAD ELE. BAD

112

Memory Errors

113

PAUSE. Send a ~HM ZPL

113

Print Quality Problems

114

Note • A vertical drift of

115

Calibration Problems

117

Communications Problems

118

Ribbon Problems

119

O) and then

120

O) and then On (I). If

120

Printer Diagnostics

121

CANCEL self tests

121

CANCEL Self Test

122

PAUSE Self Test

123

FEED Self Test

124

Print Quality Description

126

FEED and PAUSE Self Test

127

Preventive and Corrective

129

Maintenance

129

Contents

130

Safety Information

131

Personal Safety Tips

132

Equipment Safety Tips

133

Preventive Maintenance

135

Lubrication

136

Cleaning Procedures

136

Area Method Interval

136

Clean the Peel-Off Assembly

140

Corrective Maintenance

143

Required Tools

144

Routine Referral Procedures

145

Electronics Cover

147

Mounting Screws (4)

147

Print System

149

Printhead Assembly

150

Prepare for Installation

150

Remove the Printhead

151

Install the New Printhead

153

Printhead Upgrade Option

154

Install the Printhead

157

Remove the Main Logic Board

158

Conversion Procedure

160

Reinstall the MLB

163

Verify the Installation

163

Turn Off (O) the printer

164

Figure 50 • Pause Test Label

164

Print Mechanism

165

Remove the Print Mechanism

166

If… Then…

169

Adjust the Print Mechanism

171

Printhead Cables

175

Printhead Cable

177

Reinstall the Print Mechanism

181

Printhead Release Latch

186

Remove the Old Latch

187

4. Remove the latch cover

188

Install the New Latch Kit

189

Install the latch cover

192

Turn On (l) the printer

192

Printhead Pressure Dials

193

Remove the Old Pressure Dials

196

Transmissive Sensor

202

Remove the Stepper Motor

203

Ribbon/Printhead Open Sensor

206

Remove the Old Sensor

207

Calibrate the Printer

209

RELOAD ALL displays

210

Reflective Media Sensor

211

CANCEL while

211

Remove the Electronics Cover

212

Take-Label Sensor

215

If... Then

216

Mounting posts (2)

219

Screw holes (2)

219

Reinstall the Control Panel

220

Install the Electronics Cover

221

Drive System

223

Ribbon Take-Up Spindle Clutch

224

Remove the Wireless Board

227

5. Remove the compound gear

228

Reinstall the Compound Gear

230

Ribbon Take-Up Spindle

231

Complete the Installation

238

Install the MLB

238

Ribbon Supply Spindle

239

Ribbon spindle mounting screw

242

Media Hanger Assembly

247

Hanger Assembly

249

Stepper Motor and Gear/Pulley

251

Gears and Pulley

254

Remove the Drive Belt

257

Peel-Off/Tear-Off Bar

261

Remove the Front Cover

262

Peel Option

264

Remove the Tear Bar

266

Remove the Peel Assembly

267

Install the Peel Assembly

268

Install the New Front Cover

270

Select the Peel Mode

271

Static Brush

272

Static Brush Assembly Kit

273

Dancer Assembly

274

Dancer Maintenance Kit

275

5. Turn On (l) the printer

276

Outer Media Guide

277

Remove the Outer Media Guide

278

Install the Outer Media Guide

279

Roller System

281

Platen Roller

282

Remove the Platen Roller

287

Install the Platen Roller

289

Reinstall the Peel Assembly

291

Pinch Roller

293

Remove the Pinch Roller

294

Install the Pinch Roller

295

Printed Circuit Boards

297

Take-label sensor board

300

Mounting screws (2)

300

Posts (2)

302

Install the New Control Panel

303

Main Logic Board

305

MENU to exit

308

If you have… Then…

308

Mail Logic Board Fuse

309

Real Time Clock

310

Remove the RTC Option Board

311

Install the RTC Option Board

313

RTC date and

315

Set the RTC

316

Booster Board

317

Install the New Booster Board

318

Power Supply

319

Remove the Power Supply

320

Install the New Power Supply

321

Reference Materials

322

Tools Required

322

Exterior Components

331

Media Door

335

Remove the Old Media Door

335

Install the New Media Door

336

Maintenance and Drawings

337

Contents (Continued)

338

N/S = Not Shown

344

Printhead Maintenance Kit

346

Platen Drive System

348

Platen Roller Maintenance Kit

352

Media Sensor Assembly 1

353

Static Brush Assembly 1

358

Ribbon Take-up Assembly 1

359

Media Hanger 1

360

Screw, Triplask 6-19 × 1/2 4

360

Media Door Maintenance Kit

361

Peel Option Kit

362

Peel Assembly Maintenance Kit

363

Pinch Roller Maintenance Kit

364

Stepper Motor Maintenance Kit

367

Booster Board 1

370

Power Supply 1

371

Wireless PC Board 1

374

Screw, M3 × 8 4

379

Push Rivet 2

379

Data Ports

383

Serial Data Port

384

Description

385

RS-232 Interface Connections

386

DB-9 to DB-25 Connections

387

Parallel Data Port

388

USB 1.1 Port

390

Glossary

391

HEAD COLD message, 88

397

HEAD TOO HOT message, 87

397

RIBBON IN message, 87

400

© 2005 ZIH Corp

404

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