Zebra 49037 Datasheet

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57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 267
5
Maintenance and Assembly
Drawings
This section contains mechanical assembly drawings and parts lists. Included are illustrations
of parts and assemblies common to all 110PA X 4 models, as well as their part numbers.
Maintenance kits and their contents are also listed.
Contents
Front Print Engine Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Rear Print Engine Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
Control Panel Maintenance Kit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Print Mechanism Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Printhead Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Toggle Assembly and Pivot Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Upper Dancer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
Lower Dancer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
Ribbon Spindle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Upper Pinch Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
Pinch Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Peel Roller Maintenance Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Platen Peel Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
Peel Bracket Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Auxiliary Roller Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Idler Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Rear Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Stepper Motor and Belt Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Ribbon Supply DC Motor Maintenance Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Ribbon Take-Up DC Motor Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
Communications Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
Memory Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
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Summary of Contents

Page 1 - Drawings

57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 2675Maintenance and AssemblyDrawingsThis section contains mechanical assembly drawings and parts l

Page 2

276 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 19 • Control Panel Maintenance Kit As

Page 3 - General Information

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 277Figure 178 • Control Panel Maintenance Kit

Page 4

278 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 20 • Print Mechanism AssemblyItem Par

Page 5

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 279Figure 179 • Printhead Mechanism Assembly12

Page 6

280 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 21 • Printhead Support Assembly Item

Page 7

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 281Figure 180 • Printhead Support Assembly2749

Page 8

282 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 22 • Toggle Assembly and Pivot BarIte

Page 9 - Figure 177 • Cover Assembly

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 283Figure 181 • Toggle Assembly and Pivot Bar2

Page 10

284 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 23 • Upper Dancer AssemblyItem Part N

Page 11

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 285Figure 182 • Upper Dancer Assembly123456789

Page 12

268 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly Drawings Notes • ____________________________________________________

Page 13

286 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 24 • Lower Dancer AssemblyItem Part N

Page 14

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 287Figure 183 • Lower Dancer Assembly123458178

Page 15

288 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 25 • Ribbon Spindle AssemblyItem Part

Page 16

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 289Figure 184 • Ribbon Spindle Assembly9134578

Page 17

290 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 26 • Upper Pinch Roller AssemblyItem

Page 18

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 291Figure 185 • Upper Pinch Roller Assembly212

Page 19

292 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 27 • Pinch Roller AssemblyItem Part N

Page 20

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 293Figure 186 • Pinch Roller Assembly31 N/AEla

Page 21

294 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 28 • Peel Roller Maintenance KitItem

Page 22

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 295Figure 187 • Peel Roller Maintenance Kit234

Page 23

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 269General InformationThis section identifies

Page 24

296 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 29 • Platen Peel Bar AssemblyItem Par

Page 25

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 297Figure 188 • Platen Peel Bar Assembly124578

Page 26

298 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationFigure 189 • Peel Bracket Maintenance KitTa

Page 27 - Elastomer Roller 1

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 299Figure 190 • Auxiliary Roller AssemblyTable

Page 28

300 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 32 • Idler Roller AssemblyItem Part N

Page 29

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 301Figure 191 • Idler Roller Assembly127389106

Page 30

302 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 33 • Rear Enclosure AssemblyItem Part

Page 31

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 303Figure 192 • Rear Enclosure Assembly2 34366

Page 32

304 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 34 • Stepper Motor and Belt Maintenan

Page 33

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 305Figure 193 • Stepper Motor and Belt Mainten

Page 34

270 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 16 • Front Print Engine AssembliesIte

Page 35

306 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 35 • Ribbon Supply DC Motor Maintenan

Page 36

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 307Figure 194 • Ribbon Supply DC Motor Mainten

Page 37

308 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 36 • Ribbon Take-Up DC Motor Maintena

Page 38

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 309Figure 195 • Ribbon Take-Up DC Motor Mainte

Page 39

310 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationFigure 196 • Communications OptionsTable 37

Page 40

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 311Figure 197 • Memory OptionsTable 38 • Memor

Page 41

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 271Figure 175 • Front Main Print Engine Assemb

Page 42

272 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 17 • Rear Print Engine AssembliesItem

Page 43

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 273Figure 176 • Rear Print Engine Assemblies12

Page 44

274 110PAX4 Maintenance Manual 57515L-001 Rev. 1 2/2/05Maintenance and Assembly DrawingsGeneral InformationTable 18 • Cover AssemblyItem Part Number D

Page 45

Maintenance and Assembly DrawingsGeneral Information57515L-001 Rev. 1 2/2/05 110PAX4 Maintenance Manual 275Figure 177 • Cover Assembly123,456789149151

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