Zebra 105927G-235 manuals

Zebra 105927G-235 Datasheet (316 pages)

Brand: Zebra | Category: Printer kits | Size: 32.93 MB |

English

Table of contents

Service Manual

1

P630i & P640i

1

Card Printer

1

Copyright Notice

2

Trademarks

2

Product Disposal

2

Contents

3

1.2 Printer Features

10

1.3 Controls and Indicators

11

Control Panel Buttons

12

RIBBON button

13

LAMINATE button

13

Control Panel Indicators

14

General Description

15

FCC Regulations

16

Industry Canada Notice

16

1.6 Icons

17

Installation and Setup

19

2.2 Unpacking the Printer

20

° to 35°C (50° to 95°F)

21

Unpacking the Printer

22

2.3 Setting up the Printer

23

2.3.2 Installing the Ribbon

24

2.3.2.2 Install the Ribbon

25

Setting up the Printer

27

2.3.4 Loading Laminate

28

Upper Cassette

31

Lower Cassette

31

(Used on P640i Only)

31

RUN Position; set to

37

OPEN only when

37

2.3.5 Loading Cards

38

2.4 Connecting Power

40

Installing the Printer Driver

42

Then click Next >

48

Click Finish

51

Step 20. Click Finish

60

2.7.1 General Tab

62

2.7.2 Sharing Tab

63

2.7.3 Ports Tab

64

2.7.4 Advanced Tab

65

2.7.5 Color Management Tab

66

2.7.6 Security Tab

67

2.7.7 Device Settings Tab

68

2.7.7.1 Printer Adjustment

69

Print Station Adjustment

70

1. Offsets:

70

Card direction

71

Laminate Station Adjustment

72

Flip Station Adjustment

74

Advanced Adjustments

75

2.7.7.2 Color Calibration

76

1. Media

78

2. Enabled Features

78

Sensor Data

79

2.7.7.4 Control

80

Advanced Utilities:

81

5. Upgrade Firmware:

83

2.8.1 Card Setup Tab

86

2.8.3 K (Black) Panel Tab

88

2.8.4 Image Adjustment Tab

90

2.8.5 Magnetic Encoding Tab

92

2.8.6 ID/Log Tab

93

MM/DD/YYYY

94

4. SmartCard Fliping Options

95

5. Magnetic encode only

95

2.8.8 About Tab

96

3.2 Card Printing Basics

100

Theory of Operation

102

Card Printing Basics

102

Dye Sublimation Printing

103

Thermal Transfer Printing

103

Card Movement During Printing

105

3.5 Block Diagram

107

CPU PCBA Connections

108

Troubleshooting

111

4.2 Error Messages

112

4.3 Indicator Light Status

113

4.4 Preventive Maintenance

114

color panels stick to card

115

Rattling noise every 10 cards

115

RIBBON to re-sync ribbon

117

Unusual events

118

Laminator spot check

118

4.6 Print Quality Problems

119

Print Quality Problems

120

Faint, non-uniform image

125

Poor color registration

125

Poor color rendering

126

Color Calibration

127

Laminate wrinkling

128

Card jammed in laminator

129

Image not centered on card

130

Image offset on card

130

Random colored lines

131

Image skewed

132

Debris on Platen

132

Invalid IP address

133

4.10 Adjustment Procedures

134

Adjustment Procedures

135

4.10.2 Printhead Adjustments

140

4.10.3.2 Max Height Adjust

146

4.10.3.4 Rest Position Adjust

148

4.10.3.5 Card Position Adjust

149

4.10.4 Laminator Adjustments

150

4.10.4.2 Pocket Adjustment

151

3. Heater Temperature

152

4. Line Voltage

152

LAMINATE button to

153

LAMINATE

159

Replacement Procedures

161

5.2 Required Tools

162

Rear Cover & Cooling Fan

163

5.4 Ethernet PCBA

165

Main PCBA

166

5.5 Main PCBA

167

5.5.1 Removal

168

Main PCBA Connections

170

5.5.2 Tests and Adjustments

172

5.5.2.2 Adjust Ribbon Torque

173

5.5.2.3 Printhead Resistance

179

Step 2. Remove the two Doors

180

Front Panel Switch Assembly

181

5.8 Lower Front Panel

182

5.9 End Panel (Right-Side)

183

5.10 RFID Antenna Assembly

184

5.11 Platen

185

5.12 Flip Station

186

Flip Station

187

5.12.2 Replacement

191

Step 30. Adjust the Gap

193

5.12.3 Adjustments

195

5.10.4.12 Max Height Adjust

196

5.13 Printhead Assembly

200

Printhead Assembly

201

LONG SHOULDER)

201

SHORT SHOULDER)

201

5.13.2 Replacement

203

5.13.3 Tests and Adjustments

205

5.14 Power Supply

208

Power Supply

209

5.14.2 Tests and Adjustments

210

5.15 Clean Roller

211

Clean Roller

212

5.15.2 Replacement

217

5.16 Cleaning Encoder Sensor

218

Cleaning Encoder Sensor

219

5.17 Laminator Sensor PCBA

220

Laminator Sensor PCBA

221

5.17.2 Tests and Adjustments

223

Laminator Transfer Rollers

225

5.19 Ribbon Encoder Sensor

228

Ribbon Encoder Sensor

229

5.20 Ribbon Payout Spindle

230

Ribbon Payout Spindle

231

5.20.2 Replacement

232

5.20.3 Adjustment

233

Roller that needs replacing

243

5.22 Heater Elements

244

Heater Elements

245

5.22.2 Replacement

246

5.23 Nip Rollers (Laminator)

249

Nip Rollers (Laminator)

250

Remove the top E-ring

252

Remove the bottom E-ring

252

Pocket Adjustment

254

Latch Adjustment

255

Cassette Pocket Reset

256

5.24 Color Sensor Assembly

257

Color Sensor Assembly

258

Contact Smart Card Assembly

259

PCBA to the shaft

260

5.26 Eject Arm

262

Eject Arm

263

5.27 Magnetic Encoder

265

Magnetic Encoder

266

5.27.2 Replacement

267

5.27.3 Adjustment

268

Preventive Maintenance

271

6.2 Print Head Cleaning

272

6.3 Platen Care and Cleaning

273

APPENDIX A

275

MIFARE contactless

276

Appendix B

277

Magnetic Card Stripe Encoding

278

Appendix C

279

Smart Chip Location

280

Appendix D

281

Smart Card Contact Station

282

Appendix E

283

Update Backup Config

284

Password Protection

285

APPENDIX F

287

Creating the Pool

288

Using the Printer Pool

289

APPENDIX G

291

Assemblies

292

Kit # Description

293

Enclosures

295

Transport

298

Cleaning Station

300

Printing Station

301

Laminator

305

Miscellaneous

309

Shipping Carton

311

Appendix H

313

Worldwide Support

314

RMA) number

314

RMA number clearly on

314

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